There is a great deal of development effort going toward the development of “gearless” wind turbines. The reason being that the Gearbox in wind turbines remains as one of the single largest reliability problems in the industry.
On wind turbines: “Current designs can’t be scaled up economically. Most of the more than 25,000 wind turbines deployed across the United States have a power rating of three megawatts or less and contain complex gearbox systems. The gearboxes match the slow speed of the turbine rotor (between 15 to 20 rotations per minute) to the 2,000 rotations per minute required by their generators. Higher speeds allow for more compact and less expensive generators, but conventional gearboxes—a complex interaction of wheels and bearings—need regular maintenance and are prone to failure, especially at higher speeds.”
“On land, where turbines are more accessible, gearbox maintenance issues can be tolerated. In rugged offshore environments, the cost of renting a barge and sending crews out to fix or maintain a wind-ravaged machine can be prohibitive. “A gearbox that isn’t there is the most reliable gearbox,” says Fort Felker, direct of the National Renewable Energy Laboratory’s wind technology center.”
“To achieve the power output of a comparable gearbox-based system, a direct-drive system must have a larger internal diameter that increases the radius—and therefore the speed—at which its magnets rotate around coils to generate current. This also means greater reliance on increasingly costly rare-earth metals used to make permanent magnets.”
For more information, see:
http://www.technologyreview.com/energy/37983/?nlid=nldly&nld=2011-07-06
and another post here: Wind Turbines Gearbox Reliability
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